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Premium C1S Paperboard Tea Bag Box with Custom Leaf Shaped Die Cut Trays

Investing in a premium tea bag box is an exceptional strategy to modernize your retail tea packaging and attract luxury buyers. This versatile container functions beautifully as a standalone tea gift box or as a featured item inside elaborate tea gift baskets. By pairing your finest herbal harvests with these elegant leaf-shaped display trays, you create a gorgeous unboxing experience that reflects pure natural luxury.

Category

Overview

Elevate Herbal Collections with Bright High Definition Print Surfaces

A gorgeous shelf presentation relies on vibrant colors and crisp graphic details. When you select a premium tea bag box for your organic blends, the clay-coated finish makes a massive difference. Our team uses top-tier C1S paperboard material to build a stunning canvas for your branding artwork. This specialized paperboard features a smooth, coated exterior side that absorbs color inks flawlessly. As a result, your botanical graphics and deep green hues look incredibly lively. By upgrading to this refined exterior style, your retail merchandise instantly catches the eye of health-conscious shoppers.

Creative Leaf Formats Craft a Sensory Retail Unboxing Journey

Modern gourmet consumers love unique structural details that tell a beautiful story about the farm harvest. To satisfy this market demand, our structural team designs custom internal trays with leaf-shaped cutouts. Each curved opening securely cradles a matching leaf-style paper pillow pouch inside the dark display base. When clients lift the lid, they discover a miniature indoor garden arrangement that honors the natural harvest. This creative presentation transforms standard merchandise into a high-end specialty item. Consequently, your brand can demand excellent retail margins while building wonderful customer loyalty.

Versatile Outer Sleeves Provide Seamless Multi Blend Program Support

Managing multiple seasonal product flavors can complicate your manufacturing workflows and increase print costs. Fortunately, our clever design system utilizes a sturdy belly band sleeve to solve this exact logistical issue. You can use a standardized green outer base container across your entire operational catalog. After that, your team can slide a flavor-specific belly band over the casing to identify individual premium blends. This efficient setup allows you to switch between different jasmine, chamomile, or custom festive sets smoothly.

Secure Double Wall Protective Sides Save Space and Simplify Assemblies

Streamlining warehouse fulfillment requires lightweight folding containers that still offer excellent impact protection. Because we utilize premium C1S paperboard sheets, this box folds flat to save valuable storage space before assembly. Once constructed, the interlocking double-wall sides create a firm protective barrier that keeps your inner contents safe during transit. Whether you supply components for curation into large tea gift baskets or fulfill online shop orders directly, this configuration delivers marvelous convenience.

Tailored Materials & Add-On Structure

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Ultra-Smooth Coated One Side Paperboard Outer Layer

We manufacture the top cover and base using premium C1S paperboard to achieve excellent graphic print reproduction. The coated outer layer provides a beautiful surface for rich green organic pigments, while the uncoated back offers great gluing strength.
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High Contrast Matte Finished Product Display Insert

Our factory builds the custom-tailored internal display tray from a contrasting dark charcoal board material. This deep backdrop features clean die-cut windows that cushion the colorful leaf-shaped pillow pouches beautifully, creating an upscale presentation format.

Specifications

Technical Attribute

Specification Details

Primary Classification

Two-Piece Top and Bottom Lid Container with Custom Inner Display Trays

Standard Dimensional Formats

Rectangular flat-profile paperboard boxes equipped with custom decorative belly bands

Deep Profile Options

Botanical leaf-inspired die-cut window cutouts paired with rich full-bleed flexographic printing

Board Density

High strength 350GSM Coated One Side premium solid bleached sulfate paperboard sheets

Ribbon Integration

Non-ribbon closure layout using a snug-fitting paperboard sleeve to secure the structural lids

Surface Finishes

Smooth satin semi-gloss finish on the outer cover with soft matte coatings on internal components

Eco-Compliance

Manufactured from responsibly sourced plantation wood fibers with fully recyclable surface seals

Our Precision Manufacturing Workflow

Phase 1:Dieline Engineering & CAD Prototyping

We start by analyzing your internal product dimensions to generate a 1:1 scale CAD dieline. This ensures that whether you choose a standard profile or custom structure packaging, your custom inserts and retail products fit with zero internal friction.

Phase 2: High-Fidelity Printing & Finishing Application

Approved structural layouts move directly to our offset printing lines. We apply your selected brand colors alongside custom surface executions, such as foil stamping or matte lamination, ensuring absolute consistency across the entire production run.

Phase 3: V-Slotting & Assembly

Greyboards are routed via automated V-slotting machinery to guarantee perfect 90-degree folding lines. During this automated assembly phase, high-grade permanent magnets are permanently embedded inside the structural walls of the magnetic gift box.

Phase 4: Multi-Point Quality Check & Flat-Pack Shipping

Every batch undergoes structural alignment and magnet snap-strength verification. Finished boxes are packed completely flat, wrapped in moisture-resistant film, and palletized to maximize container space and drastically reduce your global shipping expenses.

B2B Prototyping & Order Scalability

To safeguard your brand before volume commitments, Gerun offers full physical prototyping services. Unprinted structural blank samples for size and dieline verification are dispatched within 48 hours. Fully printed, pre-production samples of your printing items within 5 – 7 days. For long-term brand partners, initial prototyping fees are fully credited toward the final mass production invoice to lower your development risk.

Why Global Brands Partner with Gerun?

Integrated Supply Chain & Cost-Efficient Procurement

Direct access to a network of 100+ vetted production facilities and 20+ premium material suppliers. We stabilize your packaging costs while ensuring consistent quality for luxury and high-durability projects, eliminating the volatility of secondary market sourcing.

Scalable Manufacturing & Precision Lead Times

Our hybrid production model combines high-speed automated assembly with expert manual craftsmanship. We provide a guaranteed 7–15 day turnaround for most custom orders, offering the manufacturing flexibility required to scale with your seasonal demand and project urgency.

Technical Engineering & Custom Packaging Strategy

Beyond manufacturing, we provide end-to-end structural design and R&D support. We optimize your packaging architecture for sustainability and shipping efficiency, ensuring every project meets current global carbon-neutral mandates and structural integrity standards.

Dedicated Account Management & Operational Support

Your project is overseen by dedicated account managers, not generic support teams. From structural design to final logistics, we act as an extension of your procurement office, providing 24/7 assistance and value-added sourcing support to streamline your entire supply chain.

Product FAQ

Why do you use C1S paperboard instead of regular gray board for this design?
We choose C1S paperboard because its coated front side provides a smoother surface for high-definition botanical color printing. This lightweight yet crisp material allows us to create precise leaf-shaped folds that would be impossible with thick gray board.
Yes, the slim, flat-profile design makes it the perfect centerpiece for premium tea gift baskets or corporate bundles. The sturdy outer construction prevents the lid from cave-ins when packed tightly alongside heavy mugs or honey jars.
The belly band helps reduce your overall tea packaging costs by allowing you to buy one universal base container in bulk. You only need to print smaller, affordable paper sleeves to differentiate your various jasmine, oolong, or black tea flavors.

Optimize Your Product Presentation & Logistics Costs Today

Get in touch with a Gerun structural specialist to configure your packaging solution. Whether your upcoming campaign requires a specialized deep profile, custom foil branding, or flat-pack engineering to reduce freight costs, we deliver accurate quotes within 24 hours. Complete the form below to claim your structural consultation and custom dieline blueprint.

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Gerun Packaging is a manufacturer focus on custom cosmetic boxes, gift boxes, mailer packaging & boxes, paper bags, paper tube packaging, label sticker and other packaging solutions for global brands.

Contacts

Tel:+86 13723475723

Add:building 10, zone 14th, taoyuanju, xixiang street, Bao'an district, Shenzhen, 518126, China

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Get a Quick Quote

Tell us your packaging requirements and receive a reply within 12 hours.

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